Electric vehicle repairs: what’s different and what to ask your panel beater

Electric vehicles (EVs) are no longer a futuristic concept — they’re rapidly becoming a common sight on Australian roads. As more drivers switch from petrol to electric, new questions arise around maintenance and repair. While EVs are cleaner and often cheaper to run, repairing them after a collision is not as straightforward as with traditional cars. Understanding what makes EV repairs different can help owners choose the right specialist and protect their investment.

The most significant difference between EV and conventional repairs lies in the technology under the bonnet. Instead of a fuel engine, EVs use high-voltage battery systems and complex electrical components that require special handling. Technicians must be trained in high-voltage safety to avoid damaging sensitive components or creating potential hazards. This expertise extends beyond the electrical system — even bodywork can be affected by the vehicle’s structural design, which often incorporates unique materials like aluminium or carbon composites.

Battery packs, cooling systems, and software calibration are also crucial parts of the repair process. If a battery is damaged in a collision, it must be carefully assessed and, in some cases, temporarily removed. Repairs may require recalibration of sensors, diagnostic scanning, and precise software updates to ensure the car performs as intended once it’s back on the road. This is why choosing a repairer with manufacturer-approved training and tools is so important.

EVs are built with advanced safety features, and improper repairs can affect more than just appearance — they can impact performance and warranty coverage. Owners should ask their repairer key questions: Are they certified to work on electric vehicles? Do they use manufacturer-approved parts? How do they manage battery safety during repairs? And do they provide guarantees on both structural and electrical work? These details can make the difference between a seamless repair and ongoing issues.

For drivers looking for trusted specialists in Tesla repairs in Melbourne, choosing a repairer that understands the unique demands of electric vehicles is essential. Workshops experienced in EVs have access to genuine parts, the right safety equipment, and the diagnostic tools required to ensure repairs meet strict manufacturer standards.

Ultimately, repairing an EV isn’t just about fixing damage — it’s about restoring technology. By choosing certified professionals and asking the right questions, EV owners can drive away knowing their car is as safe, efficient, and reliable as the day it was built.